BUILD A  SOLARWORLD

The Roof Is an
Inexhaustable Resource

Only people with a vision can get things moving. Solutions to major future issues such as energy supply, resource scarcity and climate change need people who can think ahead, recognise new opportunities and go forward courageously. With this SolarWorld spirit in mind, we are building our great vision and are getting up on the rooftops of the world.

Image: Frank H. Asbeck, Chairman and CEO of SolarWorld AG
Frank H. Asbeck
Chairman and CEO of SolarWorld AG

We are building a solar world.
Nine of our 2,000 employees worldwide

Who would be better qualified to provide answers to the crucial questions of the future than our “masterminds” – the makers and shakers in our Research and Development Department? They develop ideas for the future. They work on innovations to set new standards and move us a small step closer to a solar world every day.

We met with four of them at our research site at Freiberg for a discussion about the future.

»The Roof is an Inexhaustible Resource«

Discussing the future: A solar vision 2020+

“BUILD A SOLARWORLD“: That is our vision of an age of renewable energy with a clean, safe, fair and solar power supply. But what will the solar world look like in 2020 and beyond? And what needs to be done today and in the next few years for this vision to become reality?

Answers to these challenging questions can be found by people with courage and imagination – people who think ahead and outside the box. A vision requires “masterminds” that develop creative ideas and intelligent solutions so as to move us closer to that vision day by day, step by step. Our employees in Research and Development, SolarWorld’s “brain power”, stand for this innovative force.

So, who would therefore be better qualified to risk a look into the future? Four of our colleagues from research, development and quality assurance met for a discussion at the German production site of Freiberg in November of 2009. Released from their day-to-day business responsibilities they freely exchanged ideas and visions. They combined their discussion with a visit to the building site of the new solar cell and module innovation center. SolarWorld Innovations GmbH is in the process of creating a Research & Development Center here that is unique in Europe. As of spring 2010, new ideas will be generated, tested and finally implemented here every day.

During this discussion about the future in November of 2009 workmen are laying cables and putting up walls, the first pilot plants are being installed. A fresh autumn wind is blowing through holes in the bare floor. There is a smell of wood and cement in the air. And you sense that there is something new in the making. The start into the next stage of our route to the solar world can begin.

Discussing freely – listening carefully – defending a point of view: Dr. Ralf Lüdemann (second left) and Dr. Holger Neuhaus (right), both Managing Directors of SolarWorld Innovations GmbH. Also in the picture: Dr. Ute Mareck, Head of Quality Assurance at Deutsche Cell GmbH and Harald Tebbe, Product Manager PV Systems, SolarWorld AG (left).

Image: Dr. Ute Mareck
Ute Mareck
Let us take a look at the year 2020 together. What do we imagine the energy supply of a typical single family home will be like?

Ute Mareck: One thing is certain: The energy demand will increase by a multiple. More and more people want to have their homes as warm and brightly lit as they please; they want to get some lemonade from the refrigerator, switch on the television and the computer and, of course, be mobile. These everyday needs and the associated energy demand will be sure to grow significantly by 2020. Now, the question is not only how we will satisfy the growing demand quantitatively, but also how we can meet this demand in a a climate-friendly way. And that is something only renewable energies can do!

Ralf Lüdemann: I can only agree with that. We must always bear the following in mind: The established energy sources are like the earth’s big storage battery that was charged by the sun and by biological and geological processes over millions of years. And this battery will simply be empty in the foreseeable future. As rapid consumption of these energy sources lastingly damages our climate – and with it the people and our economies – converting our energy supply to completely renewable resources has become inevitable in the first half of this century.

»Solar radiation exceeds world energy consumption by a multiple. We simply must use the sun.« (Holger Neuhaus)

Holger Neuhaus: Fortunately, there is no need to discuss this any more. Now, the crucial question is: What is the best route to the age of renewable energies? As a physicist, the calculation is a simple one for me: Solar radiation exceeds world energy consumption by a multiple – and that even in regions like Germany. So, we simply must use the sun. My vision for the single family home in the year 2020 is therefore clear: Electricity comes from its own roof. Solar systems on thousands and thousands of roofs capture the sunlight right there and convert it directly into electricity.

Harald Tebbe: The big advantage of solar power plants on or at your own house is that they generate electricity right where it is needed. I am sure that, in the future, they will be as naturally a part of a building as a wall socket, a light switch and the fuse box are today. Individual components such as a generator and energy distribution as well as the electrical installation will then be an integral part of the roof or also the house façade. The lifespan of a solar power plant will then be in line with the other major sections of the building.

Ralf Lüdemann: The small rooftop system leads the way into the future and this means that the home becomes its own energy supplier. Through combination with smart inverters and battery systems, a solar plant on the roof can be turned into a small power station with on-demand provision of electrical energy. A combination with solar-thermal components is also feasible. On the limited space of roof surfaces these systems will, in future, no longer compete with one another but will rather supplement each other in order to supply both electrical energy and heat to the household. The future belongs to so-called “smart buildings” that partly cover their own energy needs and partly constitute a virtual, regenerative large-scale power plant in conjunction with other small and smallest decentralized energy suppliers. This means that a new era of supply security will be achieved.

»We don’t need any large-scale projects in the Sahara. Our vision is based on an independent, safe, and fair energy supply from your own roof.« (Holger Neuhaus)

Holger Neuhaus: Within the next few years, i.e. well before 2020, we will see a strong development surge in the direction of “smart buildings”. So far, the general rule has been that households feed solar power from their roofs into the grid, but the energy for their own use still comes from conventional wall sockets. In the future we will increasingly move towards using our own energy from the roof – to the same extent that solar power becomes less and less expensive and we have better storage technologies. If, on top of that, we also get “smart grids”, i.e. intelligent networks, the following scenario will be possible: Depending on the supply situation, a household can either consume its own electricity or store it, feed it into the grid to make money with it, or buy electricity from the grid. Every household will then actually manage its own little energy utility.

Harald Tebbe: And you can even go one step further: The family home will in the future not only be an energy supplier, it will also be a filling station. The trend is moving towards electric vehicles. That, too, obviously requires energy which has to be generated sustainably: Via an interface the car therefore “fills up” with clean solar power from the roof or from the SunCarport. The electric car will be integrated into the “smart grid”. If an in-house solar plant produces a surplus, the car’s storage capacities can be used as well. In the final analysis, the vision is of a fully integrated system for virtually all household needs – from cool drinks to clean cars.

Image: Harald Tebbe
Harald Tebbe
What’s your assessment of the potential of solar systems on the roof for the future energy supply?

Ute Mareck: In the SUN-AREA pilot project scientists from the Osnabrück University of Applied Technologies have calculated that, in Germany, the energy demand of all private households can be met to the tune of 100 per cent by solar power from the roof. To this end all suitable surfaces would have to be used – that is about 20 per cent of all roof surfaces. In the USA, 25 per cent of the roof surfaces of all residential homes and 60 per cent of all commercial roof surfaces would be available to house solar systems. This was indicated by the 2009 “Energy Self-Reliant States” study. So the potential is huge – we just have to use it.

Harald Tebbe: The roof is an inexhaustible resource. As with all other resources, the name of the game is to exploit them correctly. On the one hand, there are still innumerable house owners in Germany with excellently suited roofs, and we should help them to discover this hidden treasure. To this end many cities have just started to establish “roof registers”. This will enable citizens to quickly and easily check the suitability of their roofs on the Internet. On the other hand, the potential is sure to grow over the next few years: Improved systems and declining costs for solar modules will permit the use of surfaces that, from today’s viewpoint, are unsuitable or can be used only to a limited extent due to an East-West orientation or extensive shadows.

Holger Neuhaus: We should work on our “roof potential”; we should go for as large a basis of energy providers as possible. Then, by the way, we will not need any large-scale projects in the Sahara, either. After all, our vision is not just of a clean energy supply. The supply should also be independent, safe and fair. Solar power from the desert would be accompanied by exactly the same problems as we have been experiencing with oil and gas for decades: political dependencies and sophisticated long-distance supply lines. What is more, there is an inherent danger in these projects that – if at all – again only certain elite groups would benefit in the countries of origin.

What is your personal view of a full power supply with renewable energies? Will it be possible one day?

Ralf Lüdemann: The question of fully supplying society with renewable energies in the future is not a matter of “if” but of “when” and “how”. The Federal Association of Renewable Energies forecasts for 2020 that, in Germany alone, renewable energies will have a 47 per cent share of electricity consumption, and 7 per cent of it will, from today’s viewpoint, be accounted for by photovoltaic technology. This can of course only be an intermediate target on the way towards full supply, and that, however, is bound to come.

Ute Mareck: It is the right mix that counts. Whenever the sun is not shining, wind, water and biomass will be available. All renewable energy sources have their advantages and disadvantages. The solution lies in skilfully combining them. If we manage this, the energy demand in Germany can be covered to 100 per cent and for 24 hours a day with renewable energies. The pilot project “Regenerative Co-Generation Powerplant” by the Fraunhofer Institute for Wind Energy and Energy Systems Engineering (IWES) in Kassel has shown that this is possible. SolarWorld is also involved in this project. The co-generation power plant links and controls solar, wind, biomass and hydropower stations dotted around the whole of Germany. It is every bit as reliable and efficient as a conventional large-scale power station. The joint control of small and decentralized generating facilities makes it possible to provide energy reliably and in precise response to the demand.

Harald Tebbe: I would like to add one important aspect: The less we consume the less we have to generate. A full supply of renewable energies will become all the more likely the more we significantly increase the efficiency of our energy use as a whole. This, incidentally, also applies to energy consumption in the manufacture of our products – and we are also working on that.

What perspectives do renewable energies offer in developing and threshold countries?

Ralf Lüdemann: In the context of “full supply”, in particular, one should not forget the many off-grid regions of this world that can only be sustainably supplied from stand-alone energy generation facilities using renewable energy sources like solar power. The linking of several solar generating plants with one joint wind power plant and an energy storage system already constitutes an “intelligent” network.

»The question concerning full supply with renewable energies is not a matter of “if” but of “when” and “how”.« (Ralf Lüdemann)

Harald Tebbe: The mistakes made in electrification of the industrialized states in the last century and in the century before that can, and must, be avoided today in the threshold and developing countries where we need to build up a clean, inexhaustible and decentralized power supply right from the start.

Ute Mareck: Some 1.5 billion people are without access to a power grid – that is almost one in four inhabitants of the world. However, reliable and affordable electricity supply is not a luxury, it affects the most elementary needs. Alone how crucial light is to schools and electricity is to hospitals is patently obvious. Solar power works everywhere and can therefore be the key to sustainable development in many parts of the world. This approach offers enormous potential. In order to make this visible we need positive examples that can serve as role models. This is the idea behind the “Solar2World” initiative. Under this umbrella the group has already supported many exemplary not-for-profit projects in the area of photovoltaic technology, which are located mainly in Africa.

»Some 1.5 billion people are without access to a power grid. A reliable and affordable electricity supply is not a luxury, it affects elementary needs.« (Ute Mareck)

Holger Neuhaus: When we adopt this global perspective we must not ignore another existential problem of the future: water. As in the problem areas of fossil energy sources and climate change, we are faced here with a tremendous global challenge. Just two figures will illustrate the drama of the situation: Today, a child dies every 20 seconds of diseases caused by the lack of clean water. And: Up to the year 2030 the worldwide demand for water will increase by 50 per cent. In the context of water, also, solar power can make an important contribution: On the one hand, solar power helps to limit climate change and its negative repercussions on the worldwide water supply. On the other, solar-power operated water pumps and disinfection plants. Here, too, there are already pioneering “Solar2World” projects, for example in Kisumu in Kenya where, thanks to photovoltaic technology, clean drinking water is made available to 2,000 pupils.

Ute Mareck: As soon as the existential needs such as clean water have been satisfied, the people of todays’ less industrialized countries will at some point in time also stake their justified claims for refrigerators, television sets, motorbikes, cars and cell phones. All this will only be possible with renewable energies.

What does your Research & Development contribute to making the solar world become a reality?

Ralf Lüdemann: Our supreme task is to integrate our primary source of energy, the sun, into the future energy supply. In order to achieve a breakthrough in this respect we must – in concrete terms – make the utilization of solar energy more efficient and more cost-effective. At SolarWorld we concentrate quite deliberately on universal solar power products and crystalline photovoltaic technology. Here, we are active along the entire solar value chain: from the raw material silicon all the way to turn-key solar plants as well as recycling. As researchers and developers, we work in line with all stages of the value chain. In a manner of speaking we fine-tune all the large and small screws everywhere in the group to make our technology more efficient and more competitive and to prepare it for mass energy generation. Incidentally, I see us as developers rather than as researchers: We always work towards concrete objectives and develop products that closely comply with the market.

Holger Neuhaus: One milestone on the way to a solar world will be grid parity. That is the point in time when solar power costs the same as conventional power from the wall socket. This will already be the case in a few years’ time. If we consistently develop our crystalline technology we will eventually arrive at power generating costs that will be even lower than those of fossil or nuclear energy sources. So, one day it will even no longer make economic sense to simply burn away fossil energy sources. The approach of supplying solar energy from one’s own roof therefore marks the systematic beginning of totally reconstructing our energy industry. Of course, there is still a lot to be done, but we are working flat-out.

Harald Tebbe: I am sure that costs will further decline rapidly. Solar power knows no boundaries. The worldwide spread of solar generating plants will lead to international standards which, in turn, will produce a significant cost reduction in the entire electrical installation right through to the grids.

Image: Ralf Lüdemann
Ralf Lüdemann

Holger Neuhaus: Solar modules will come down in price because we consistently increase the degree of efficiency while at the same time reducing process complexity, and use considerably less raw material by significantly improving the yield. There will come a time when the silicon in a module costs less than the glass of a module. At this stage it becomes clear that low efficiency approaches like thin film technologies are pointless.

Ute Mareck: I assume that, in the coming ten years, the degree of efficiency of solar cells will increase much more rapidly than it has done so far: by about five per cent, i.e. 0.5 per cent per annum. Institutes, plant and material manufacturers worldwide have been working on photovoltaic products with increased intensity in recent years. Many of them contribute their experience from other industries such as microelectronics into the process. This gives development a major boost. An increase of the degree of efficiency is also conceivable through the hybridization of solar thermal and photovoltaic technology. Here we are only at the beginning. And let me again emphasize quite generally: People who do not use solar energy at all have a zero per cent degree of efficiency on their roof tiles, or even a negative effect in hot countries, because energy is needed to cool down overheated buildings – possibly even using fossil energy sources.

Holger Neuhaus: We are also further improving the lifespan of our products. In principle, our wish is for a product lifespan equivalent to that of the stone of a house. That is the beauty of photovoltaic technology: Nothing rotates and nothing lets off steam, and where there is no rotation and no steam, there is no damage either. To this end the factors limiting a warranty to 25 years today must be eliminated. We are working on that and I can say with absolute conviction that it is possible.

Ralf Lüdemann: Well, you see, we focus on the quality of our products: efficiency, long life, safety. This is also why we attach so much importance to subjecting all our products and all the materials they are made of to continuous quality checks during the production process and before launching innovations.

»We create solutions for almost every roof.« (Harald Tebbe)

Harald Tebbe: The storage technologies must improve in the next few years so that households can provide their own solar power and finally become energy suppliers. In cooperation with partners, we will develop complete packages including a battery: This will store the surplus energy yields of the solar plant, buffer the energy at low load times and feed it back at peak load times.

Ute Mareck: We face the dual challenge of cutting costs and at the same time securing and further increasing the recognized high quality of our products. The customer’s view is becoming more and more important in this process. Let me just emphasize one aspect: design. For example, not everyone likes blue modules on his or her roof. At this point, we should diversify our offer. In the future, SolarWorld will therefore also have black modules in its portfolio. In this way we reach broader customer groups and increase the scope of clean solar power technology.

Harald Tebbe: Quite right. In the future we will be guided even more than in the past by customer needs, and the products and their quality will play a major role in this context. We want to offer our customers an optimum “overall package”. This includes the safety of the investment, the certainty of permanent service, and protection against risks, if any.

Ralf Lüdemann: If we want to serve the mass market we will obviously have to offer our customers diversity. However, the name of the game here is not to produce boutique-type niche products for the most outlandish tastes. Our strategy is clear: We rely on a high-quality, universally applicable product without any frills. Our systems are simple, straightforward and easy-to-understand solutions. They have not been made excessively complex by being overloaded with added components. Rather, they are “allrounders” prepared in such a way that they can be combined with enhanced functionalities. We call this the “added-value option”. In the future, this will increasingly include solar thermal and buffer solutions as well as – quite significantly – the integration of smart grids.

Harald Tebbe: Generating added value for plant owners, installers and the trade is the central task of our PV systems teams: Our solutions should become ever simpler, better and more reliable. We offer solutions according to the modular construction principle: In our Sunkits® solar kits we can combine standardized modules with an inverter, an assembly system, battery, modern control technology and other accessories. These elements are individually tailored to the customer’s needs and building situation. We create solutions for almost every roof.

The final breakthrough to “sunny times” depends significantly on cost development. But how important are the “ecology” and “sustainability” aspects from your point of view?

Ute Mareck: We do not want any “cheap” products; we want products that are worth the price. This also includes complying with ecological and social standards in production.

Holger Neuhaus: It would be nonsensical to develop a product for a sustainable energy supply that is not itself produced sustainably. If you walk along a dirty track you will not arrive clean. What I have on my own roof for decades must be 100 per cent clean in terms of its production, its utilization and its re-use. For this, silicon is the ideal input material – another important argument as to why we are relying on this technology and no other. The target must be that, at the end of its life, a solar module can be quite easily converted back into its few input substances so that they can be used to build a new module. This will take us into a sustainable recycling economy. We have taken a first step in this direction with our module recycling activities at SolarWorld: Wafers, metal and glass are recycled here. The plastics cannot yet be re-used today. However, we are working on further reducing the proportion of plastics in our products. Looking into the future, 100 per cent of all the substances contained in a module will once again become a module.

Ralf Lüdemann: Saving energy, resources and raw materials serves the environment and at the same time helps us cut costs. So we are killing two birds with one stone. What is particularly close to our heart is avoiding environmentally damaging components. To me, “sustainable” does not just mean infinitely available and clean, it also means without any irreversible changes to the earth.

Holger Neuhaus: We are thinking of a very large market which, together with other renewable energy sources, will have to supply energy to the whole of humanity. This also means that we still have to eliminate all those substances that are not available in sufficient quantities. For example, among other things, at the moment we are working on finding a replacement for silver.

Harald Tebbe: Our vision is that of an unlimited supply with the unlimited energy of the sun. The necessary consequence is that we replace limited materials in our technology step by step. A similar logic applies to mobility: Converting to electric vehicles is the right answer to resources scarcity and climate change only if they are operated with renewable energies. Where would the positive effect be if we were to run them on electricity from coal-fired or nuclear power stations?

Ute Mareck: It becomes obvious that we always have to strike the right balance in our work. We want to achieve high degrees of efficiency on the one hand, but not waste any limited resources or use poisonous substances on the other. For us the solution therefore cannot be to develop solar cells with record degrees of efficiency if we have to use limited resources such as indium and gallium or cadmium. With most of these you can only build just a few modules for special applications such as space technology, for example, but certainly not for the electrification of developing countries or for the general reconstruction of our energy supply based on renewable energy technology.

Holger Neuhaus: Precisely. We are carrying out our research neither to achieve spectacular “miracles” in the laboratory, in space or in the desert, nor for “The Guinness Book of World Records”. We are developing universal, simple and high quality solutions that work everywhere and which will one day be the most ordinary everyday thing in the world. That, to me, is the real sensation.

Ralf Lüdemann: In summary, I would like to refer again to the homeowner in the year 2020: We will clearly be more independent from finite resources and central grids than we are today as a result of the networking of many decentralized energy providers and combining the strengths of different renewable energies. We will generate sustainable power all around –
most significantly from clean rooftop plants. And we will also be economically successful because, as an independent energy provider, we can also sell our solar power profitably. The vision is: independence, sustainability and success. So, precisely what it says in the SolarWorld mission statement: Be independent! Be sustainable! Be successful!

The future continues to be exciting. Thank you for sharing your thoughts with us.

 

The interview was conducted by Sybille Teyke,
Head of Corporate Communications,
SolarWorld AG.

Seven reasons for the solar turnaround

  • SEVEN REASONS FOR THE SOLAR TURNAROUND
  • FOSSIL RESOURCES ARE FINITE
  • NUCLEAR ENERGY IS A DEAD-END STREET
  • ENERGY TURNAROUND OR CLIMATE CATASTROPHE
  • SOLAR ENERGY MAKES INDEPENDENT
  • SOLAR ENERGY IS DECENTRALIZED AND DEMOCRATIC
  • SOLAR ENERGY IS SUSTAINABLE AND ECONOMICAL
  • RENEWABLE ENERGIES ARE A GENUINE INDUSTRY OF THE FUTURE
From the book “Eine solare Welt” (“A Solar World”) by Frank H. Asbeck



Dr. Ute Mareck

Education and career: Graduate chemist, studied at the University of Leipzig, wrote a thesis on semiconductor chemistry on the subject of “Crystalline Growth of Multiple Semiconductor Layers for InGaAsP Semiconductor Lasers”. Worked subsequently in management positions in quality assurance and technology in silicon wafer production for semiconductor applications.

With SolarWorld since: 2007

Current position and main responsibilities: Head of Quality Assurance and Production Technology at Deutsche Cell GmbH with emphasis on the optimization of existing cell manufacturing processes, increasing the yield and efficiency in cell production lines as well as reducing costs.

Dr. Ralf Lüdemann

Education and career: Has been working in the photovoltaic industry for 20 years. After diploma and teacher training studies in Physics at the University of Karlsruhe (main subjects: Optics, Semiconductor Physics and Didactics) he wrote his thesis at the University of Constance on the topic of “Plasma Technology for Photovoltaic Applications”. As a scientific employee at the Fraunhofer Institute for Solar Energy Systems, Freiburg, he was responsible for the creation and management of the group on “Innovative Solar Cell Manufacturing Technologies” and later coordinator of the market segment “Solar Cell Manufacturing Technologies” of the Fraunhofer Gesellschaft. In between, he worked at the University Center of Excellence in Photovoltaic Research and Education (UCEP), Georgia Institute of Technology, Atlanta, USA; responsible for technology transfer and new technologies. Until the end of 2008 he was Managing Director of Deutsche Cell GmbH, since mid-2007 Managing Director of SolarWorld Industries Deutschland GmbH and SolarWorld Innovations GmbH.

With SolarWorld since: 2002

Current position and main responsibilities: As Managing Director of SolarWorld Innovations he is responsible for group-wide technology development.

Dr. Holger Neuhaus

Education and career: Diploma studies in Physics at the Universities of Göttingen and Hanover; wrote a thesis at the University of New South Wales, Sydney, Australia, on the subject of “Electrical Characterization of Crystalline Silicon”; subsequently worked in the production of thin film solar cells with an Australian company where he headed the characterization activities.

With SolarWorld since: 2003

Current position and main responsibilities: Managing Director of SolarWorld Innovations GmbH. Main responsibilities are the further development of products and the development of new processes and plants for existing and future SolarWorld production sites with the emphasis on cost reduction and quality improvement of crystalline solar power technology.

Harald Tebbe

Education and career: Graduate Engineer in Mechanical Engineering (Cologne University of Applied Science). 25 years in building and industrial automation with leading international manufacturers as Managing Director, Head of Research and Development, Head of Marketing and Product Management.

With SolarWorld since: 2009

Current position and main responsibilities: Head of Product Management Systems Technology at SolarWorld AG. His most important task is the continuous adjustment and renewal of the SolarWorld product portfolio with the emphasis on complete systems solutions and the development of new solutions for today’s and future markets.

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